Download ncstudio v5 5.60 english full manual
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Weihong Ncstudio Machine Vision Controller V ENGLISH Setup | STYLECNC
Its difference from continuous mode is that each time user presses and loses the button can only cause the machine tool to move a specified distance. That is to say, user can control the displacement of the machine tool accurately. Operation StateUnder each operation mode, there are several operation states. It is operation mode and operation state that decide together the full state of the machine tool.
IDLE Idle state is the most common state. Under this state, the machine has no motion to output, and is always prepared to accept any new task. This is an abnormal state. When there is a hardware fault or when user presses emergence-stop button, system will enter ESTOP state and implement the predetermined protection actions, such as turning off spindle motor and cool pump. In this state the machine tool is locked and cannot carry out any new motion. User can implement Operate Start order to continue the running, or, perform [Stop] or [Reset] button to stop current operation and make system enter IDLE state.
Lock Lock state is an inner state, which usually appears when system switches from one state to another state. Usually, user cant get to it. Machines Coordinate SystemCoordinate system is a terminology that is used to describe the motion of the machine tool. For the sake of unification, Standard coordinate system adopts the right-hand rule, as shown in Fig For machine of milling types, the direction of machine tool axis is decided by both the type of machine tool and the layout of each component.
The basic coordinate axes of milling machine are X-axis, Y-axis, and Z-axis: Z-axis coincides with the spindle. X-axis is perpendicular to Z-axis and parallel to the clamped surface of workpiece. Y-axis, together with X-axis and Z-axis, constitutes the coordinate system that adheres to the right-hand rule. Machine Coordinate SystemMachine coordinate system is a set of fixed right-hand coordinate system. Its coordinate origin is a fixed position that corresponds to the machine tool. Therefore, at any time, a certain point in space can be exclusively fixed by machine coordinate system.
In order to full support Machine Coordinate System, the machine must possess the capability of returning to the mechanical machine reference point. Otherwise, the concept of the Machine Coordinate System will be only incarnated in software. Workpiece Coordinate SystemIt is more often to adopt workpiece coordinate system at machining various kinds of workpieces.
Generally speaking, the machining position that we mention is a certain point relative to the workpiece, while the position where the workpiece is clamped is always variable corresponding to the machine reference point, so it is necessary to introduce a set of more convenient coordinate system for workpiece machining. That is workpiece coordinate system.
Workpiece coordinate system adheres to the right-hand rule as well. Its origin is fixed corresponding to a certain point on the workpiece, and is possibly floating corresponding to the machine reference point. Its main operation interface is shown as below.
NcStudioTM interface consists of title bar, menu bar, tool bar, state bar and some functional window. The function windows are divided into three zones which is shifted by pressing ESC key, including: The first zone: NC state window. The third zone: auto window, manual window and calibration window. It is used toTel: 00 E-mail: [email protected] Fax: 00 Web Site: www. The color of title bar is used to indicate whether the window is activated or not.
Note: In Windows system, the concepts of active window and inactive window are very important. An active window refers to the window which can accept the input of keyboard at present. Anytime there is only one active window, and all the other windows are inactive. Please pay attention to the color difference of the title bar between active window and inactive window. The default color of an active title bar is blue, while the color of an inactive title bar is grey.
The icon in the left of the title bar is a system menu box. It is used to open the window control menu. This menu can control the position and the size of the window, such as restore, move, and close, maximize, minimize, etc. On the right side of the title bar there are three control buttons, including button for restoring, button for maximizing and button for minimizing.
These buttons are used for quickly setting the size of the window. Referring to the detailed operation manner, please turn to the on-line help in MS-Windows. In addition, each sub-window also has its title bar. The active sub-window and the inactive sub-window can be distinguished from the color of the title bar. Please refer to the describing of chapters below. Menu BarUnderneath the title bar is a menu bar; it includes many concealed menus, as shown in Fig.
Each pull-down menu is composed of several menu items; each menu item can realize a special function, action, or state that is relative to a certain procedure. To implement a function, an action, or to change the state setting, user only needs to select the relative menu item. Menu selection can be realized by mouse or by keyboard. Mouse Operation Left click the main menu on the menu bar, and a pull-down menu will pop up. Left click the target item.
Keyboard Operation Press down simultaneously Alt key and hot letter key. After that, a pull-down menu will pop up. Shortcut Key Operation In pull-down submenu, some items have shortcut keys in their right. For example, F9 is the hot key of Start in the menu of Operation”. That is to say, user can directly select the target item by direct shortcut key, which can avoid the trouble to enter into multilayer menus.
Some menu option has three dots behind. For example, [File] [Open and Load], it indicates that a dialog will automatically pop up.
If the item of the submenu shows in grey, it indicates the item is unavailable under current state. In addition, right click on any position in the window, a corresponding shortcut menu will pop up, then choose the relative item. Tool BarUnderneath the menu bar is a toolbar. Toolbar is composed of many operation buttons, which correspond to some menu items or functions, Click the button to realize a specified function.
Toolbar has greatly simplified users operation process, and makes the whole operation process visual instead of the tedious order list. Direct Positioning FunctionUnder IDLE state, user can input the workpiece coordinates into “Direct Appoint Position” dialog, press Enter key, and system will move the butter to the appointed position quickly.
All the other buttons on the toolbar are related to the corresponding menu items. When the mouse is pointed at a certain tool, a functional prompt box will be popped up. Please refer to the following chapters. Prompt Area: It gives the prompt information of current operation or about the selected instruction.
Designation of Date and Time: Show the current information of date and the time. Designation of Keyboard Lock: Show the current state of the keyboard capital lock, the num lock and the scroll lock. NC State WindowNC state window is underneath the state bar; it can be divided into four areas according to the function: current position of the spindle area, feed speed area, spindle speed area and instruction of current interpolation area.
Current Position Zone of the Spindle Show the current position of the spindle, including workpiece coordinate, machine coordinate and residual distance in the area, moreover, it can set the current point as workpiece origin at any time.
Residual Distance It is the distance between the position where the tool is designated to arrive under current instruction and the instantaneous position of the tool at executing current instruction. Feed Speed Zone Set feed speed, adjust feedrate, and display the actual value of feedrate and feed speed in the area. Spindle Speed Zone Set spindle speed, adjust ratio of the spindle speed, show the actual value of the ratio and the spindle speed, and also can manipulate the revolution of spindle.
Time Information. During actual executing process, it will display the actual executing time. Current PositionIn order to describe every position expediently, NcStudioTM shows two sets of coordinate systems: mechanical coordinate system and workpiece coordinate system. NcStudioTM provides many functions to support these two sets of coordinate systems; user can set the relative offset between these two coordinate systems. After executing back to the machine reference point, in front of each axis, there will be an icon availability of machine coordinate system, as shown in below.
System provides a convenient method to set and revise the position of workpiece origin: to set the current point as workpiece origin, you only need to move the cursor to the display-area of the axis coordinate, click workpiece coordinate, and a dialog box will be popup as below:.
Click Yes, and you will see the coordinate of that axis become zero. If you wish the current position of all 3 axes would be 0, please click all coordinate display-area of the 3 axes. Prompt: Please check common offset valve if the current workpiece coordinate value after setting is not zero. Feed SpeedIn the zone of feed speed, it shows the setting speed, actual speed, speed feedrate, etc.
It can also modify the setting value of speed and the feedrate. Speed feedrate is shown in the type of percentage. Setting Value:. It is used to adjust machining speed and idle stroke. The setting value is located under Manual Mode, namely value , click the figure after setting , a dialog box will popup as below:.
Press Ctrl and direction key on Num key simultaneously shown as the figure in which will switch to manual high speed; Press Num key directly, which will switch to manual low speed. What needs to be pointed out is that the setting here is the same as the setting in Operation Parameter of parameter window.
Actual Value:. It is the instantaneous speed of the feed speed, and it varies with the modification of setting value, the current acceleration or deceleration, and the feedrate. Record Number of Workpieces Machined: It is used to record the number of workpiece machined. Click the number area and the number will become zero. Spindle speedSpindle speed zone shows setting speed, actual speed, feedrate percentage, etc; it can also modify the setting speed and feedrate percentage.
Setting Speed of the Spindle: Clicking this button Setting Value will flip out a dialog box of Spindle Revolution; user can modify the speed of the spindle on the dialog, and the spindle revolution box is as shown in fig. Fixing Speed of G00 Select the item, and when running the idle stroke, the running speed will be fixed at hundred-percent of setting value of idle stroke speed without affected by feedrate.
The axis No. The axis can be single axis and double axis and 1 means Z1. Automatic Operation WindowIt shows the current processing file. User can look into the current procedure from this window. All of those menu items can be find in standard menu, among which, Show File Line Number and Trace Current Line can be found in View menu; three residual items can be found in File menu.
Referring the explanation for them please turn to chapter 5. The three windows for auto mode, manual mode, and calibration mode can be switch from each other. Method for Switching to Auto Window: 1. Menu method: Choose” window Show Auto Window “. Single click: click the title automatic directly in the window. Prompt: Processing program shown in this window is only for your inspection; it cant be edited or. If you need to edit the program, please select File Edit Processing File; if you only want to edit a procedure or a file, please select click file open and edit.
Manual Operation WindowManual window provides user with an interactive operation environment to operate the machine tool with manual manner. Methods for switching to manual window: 1. Direction Button. Feeding method selectionThere are two feeding methods to operate the machine tool manually: Serial point-move mode, stepping mode, illustrated as below:. Press the direction Num.
Caution: When manual window is active, number lock is not taken into consideration. Stepping Mode Select any one in the following items to represent stepping mode.
When implementing stepping mode, in the processing track window the machining track will be shown in the color of G01 instruction. The user can implement stepping mode via mouse, keyboard, and operation panel. The corresponding axis will move with a specified stepping length after every triggering of direction button.
Customized Step-size. Input proper step-size value, and click Yes. Caution: You must avoid setting the customer step-size of Z-axis too large, or you will damage the machine tool with misoperation. Since the system needs a certain time to carry out the task of each serial point-move, if you press the button too frequently, system will give you mistaking information: system is busy now and the operation is invalid.
Calibration Operation WindowThe calibration operation window is used the execute calibration operation. Click Button “Switch to coordinate management and calibration”The following dialog box will be popped up:. The current number in current workpiece coordination shown can be modified directly and the modification will be prompted after corresponding axis, as shown in the following fig.
Workpiece offset is also titled as workpiece biasing: workpiece offset for X and Y axis is the offset from workpiece origin to corresponding mechanical origin, that is to say, it is the mechanical coordinate of X and Y axis of the system when the tool point moving to workpiece origin. The offset is for G54 coordinate system only. Outer offset is also titled as common biasing: it is used to record the temporary adjusting value of workpiece origin.
It can only be modified manually as there is no automatic function for the modification. It is means that when having fixing calibration or floating calibration, the value will no be maintained also. If the front outer offset of calibration is not zero, the workpiece coordination value will not be zero also after the completion of calibration.
For example, if the front outer offset of calibration value is 10, the outer offset value after the completion of calibration will be 10 also and the system workpiece coordination will be Manual Midsplit It is used to get the center point between two points. The procedure: move the tool to the first point, and click button record X and then the system will record the X axis mechanical coordinate for the point; then move the tool to the second point, select the order Midsplit X and the system will work out the center point between the two points of X axis mechanical coordinate.
The usage of button record Y and midspilt Y which are aim at Y axis mechanical coordinate is similar with the procedure. Press the button to move the workpiece origin of Z axis up or down with a recommended distance, and form a new workpiece coordinate system; Click the button continuously for several times to move the distance with accumulated values of several times.
Workpiece Thickness: the surface thickness Namely, the origin position of Z axis workpiece coordinate is corresponded to the height of workpiece surface generally, it should be no less than Zero. The abovementioned calibration belongs to floated calibration process. Making use of the floated calibration function, the user can position workpiece origin for Z axis conveniently.
The floated calibration procedures are shown as below: position the cutter onto the surface of workpiece, run the machine tool and move Z axis above the cutter, and then click the button Start Measurement, by this way, the system will execute the calibration process automatically to ensure the Z axis coordinate of workpiece coordinate. The function is used to recalibrate Z axis coordinate of workpiece origin after cutter replaced.
During calibration, check workpiece surface firstly, and set workpiece surface as Z axis , and then the system will record the workpiece origin, click button workpiece coordinate for current Z axis automatically. If you need to carry out cutter replacement or encounter cutter broke, click , and then the system will recover the previous workpiece origin of Z axis before cutter replacement or cutter broke automatically.
Caution The above calibration will be invalid automatically after NcStudio system closed, and the fixed calibration should be carried out again when restarting NcStudio. Carry out the operation in accordance with the following fig. The trace shown in real-time 3D helps user see the cutter path more visually, so it can ensure the correctness of machining.
The processing track window adopts three-dimensional view mode. You can select menu View V Customize to set it characteristically. Detailed information please refers to the following part of Attribute. Under three-dimensional tracking mode, user is provided with abundant operation to examine the figure from different angles and suitable scaling. Clear FunctionAfter a long time of machining, the simulation figure becomes very complex and the temporary folder used to record processing path becomes more and more bulkiness.
It will spend a lot of time at redrawing, moving, or revolving the simulation figure. At this time, user needs to clean the tracking window. As an official advice, Ncstudio V5 is 10 years old version and not stable.
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